Aviation Sheet Metal Technician - Starlink

Company Description:

Fly Alliance is a Part 135 and Part 145 industry leading private aviation group specializing in private jet charter, jet card memberships, aircraft sales, management, parts, and maintenance. Dedicated to providing unparalleled luxury, safety, and efficiency in air travel, the company has close to 30 aircraft, 6 offices across the country, and over 200 employees supporting a global operation. Three consecutive years as a top 20 U.S. operator, Fly Alliance continues to redefine the private aviation landscape.

Role Objective:

The Aviation Sheet Metal Technician – Starlink Integration is responsible for the installation, modification, and structural support of Starlink satellite communication systems on aircraft. This role involves fabricating, repairing, and assembling aircraft sheet metal structures while ensuring compliance with aviation regulations and technical requirements for high-speed satellite connectivity.

Essential Job Tasks:

• Install, modify, and integrate Starlink antenna systems and mounting structures on various aircraft.
• Read and interpret engineering drawings, schematics, and installation manuals specific to Starlink aviation hardware.
• Fabricate and install custom sheet metal brackets, support structures, and enclosures for satellite equipment.
• Perform precision drilling, riveting, and fastening to ensure structural integrity and secure installation of components.
• Ensure compliance with FAA, EASA, and other regulatory requirements related to aircraft modifications.
• Collaborate with avionics technicians, and Starlink technical teams to optimize installation procedures.
• Conduct structural inspections and perform necessary repairs or reinforcements to support antenna loads.
• Use advanced sheet metal fabrication tools, including shears, brakes, and CNC equipment, to manufacture installation components.
• Apply corrosion protection treatments and proper sealing techniques to prevent environmental damage.
• Maintain detailed records of modifications, repairs, and installation processes for compliance and certification purposes.

Competencies:

• Strong knowledge of aircraft structures, materials, and stress analysis principles.
• Proficiency in reading and interpreting blueprints, engineering drawings, and installation guides.
• Familiarity with FAA Supplemental Type Certificate (STC) modification processes.
• Ability to work with precision measuring instruments and hand/power tools.
• Strong problem-solving skills and attention to detail

Direct Reports:

This position does not any direct reports.

Work Authorization:

Must be authorized to work in the United States of America.

Work Environment:

• Work is performed in a hangar, maintenance facility, or an active aircraft flight lines.
• Exposure to noise, varying temperatures, and physically demanding conditions.

Physical Demands:

• Ability to lift up to 40 lbs.
• Must be able to work at heights and in confined spaces.

Travel:

Minimal travel may be required

Required Education/Experience:

• High school diploma or equivalent
• Valid Airframe and Powerplant (A&P) license
• Minimum 2 years of experience in aviation sheet metal fabrication and modification.
• Experience with aircraft antenna and satellite communication system installations preferred.

Compensation/Benefits:

• Medical including Health, Dental and Vision
• Short-term and Long-term Disability Insurance
• Paid Holidays
• Paid Vacation
• 401k – After 6 months of service
• Profit share program