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4 months ago
Precision Castparts Corp.
Location: Carson City
Job type: Permanent
Sector: Manufacturing
Category: Engineers Jobs
Job Description

Process Engineer

US – NV – Carson City

PURPOSE:

The Process Engineer must maintain and improve process controls through rigorous auditing of the processes and make significant improvements to safety, quality, and productivity.

JOB DESCRIPTION:

PRIMARY DUTIES AND RESPONSIBILITIES:

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Maintain the process through monitoring and managing key performance indicators (KPIs) in each area of responsibility

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Audit all areas of responsibility daily to ensure operators are following written work instructions and working in compliance with the Operation and Process Control procedures (OPCs)

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Audit all areas of responsibility daily to ensure all machines, equipment, and tools are working within specifications

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Attend daily material review board (MRB) meetings to help to evaluate the root cause and corrective action for scrap

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Design and implement fixturing, tools, and procedures for improving the processing of parts

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Support production by addressing quality issues and working directly with manufacturing personnel to ensure the attainment of business goals

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Ensures all work complies with environmental, health and safety standards, industry specifications, customer requirements, company standards, and related specifications

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Updating, maintaining, and writing new Operation and Process Control procedures, purchasing specifications, part specific work instructions, and audit plans/reports

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Maintaining databases associated with area of responsibility and perform data analysis when required

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Improve measurements and capability for raw materials, input variables, process yields, and response variable using statistical process control (SPC) and continuous improvement methods. Focus on key departments metrics such as scrap, rework, and process yield

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Work towards the continuous improvement of safety, quality, and productivity

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Recommend and work on capital projects for equipment purchases and integration

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Maintain database for incoming material certifications for areas of responsibility

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Improve the use and integration of SPC tools and techniques to improve process predictability

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Responsible for annual cost savings projects totaling 3x the employee’s salary

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Identify and address safety considerations within the scope of their job responsibilities

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Assist production, when necessary, to perform root cause analysis or troubleshooting in a structured way to address process or product nonconformities

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Takes initiative in continuous learning and development within functional area

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Hands on approach for identifying and eliminating process inefficiencies and constraints using various data analysis techniques (Theory of constraints (TOC), statistical process control (SPC), design of experiments (DOE), 6 Sigma, etc.)

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Develop and provide training on equipment or process when required

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Submit work orders to maintenance when required

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Other assigned tasks as necessary

Wax Area:

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Responsible for the wax injection, wax rework, and wax assembly processes

Investment Area:

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Responsible for the pattern wash, prime coating, back up coating, core packing, dewaxing, and insulation processes

Melt Area:

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Responsible for the ingot cut, pre-burn, preheat, pouring, and mold cooling processes

Back End:

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Responsible for the shell removal, gate removal, grinding, sand blasting, metal rework, and other post processing processes.

REQUIRED SKILLS:

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Effective and professional communication skills

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Able to work effectively as part of a team and individually

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Ability to write technical reports, business correspondence, Operation and Process Control (OPC) procedures, and other professional documents

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Proficient in Microsoft office (Excel, Word, and PowerPoint)

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Goal oriented with desire to achieve desired results

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Excellent organizational, interpersonal, and documentation skills

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Ability to use data-based approach to analyze problems

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Strong attention to detail and accuracy

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Ability to manage multiple projects/priorities under tight deadlines

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Strong organizational and project management skills

PREFERED SKILLS:

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Exposure to Lean and Six Sigma Tools

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Understanding of the investment casting process or finishing metal work (i.e. metal cutting, grinding, welding, or machining)

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Familiarity with inventory management systems (Visibility)

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Proficient in AutoCAD, SolidWorks or other modeling software.

REQUIRED EXPERIENCE & EDUCATION:

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Bachelor's degree (BA or BSc.) or higher in Engineering from four-year college or university

PREFERED EXPERIENCE & EDUCATION:

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Previous experience with investment casting technology processes and manufacturing methods

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3-5 years related technical experience

Precision Castparts Corp. is an equal opportunity employer committed to recruit, hire, train, and promote in all job categories without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or other status protected by applicable law.

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